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Net-Zero-Energy House in a Kit

A Vermont company offers packaged SIP homes in five designs for about $150 a square foot

Posted on Jul 4 2013 by Scott Gibson

A manufacturer of structural insulated panels (SIPs) in Brattleboro, Vermont, has launched a line of net-zero-energy kit houses that will allow owner/builders or developers to assemble a basic shell for about $150 per sq. ft.

SmartHomze come in five sizes that range from 560 square feet to 1,700 square feet. Kits include materials for exterior walls, the roof, doors and windows, photovoltaic(PV) Generation of electricity directly from sunlight. A photovoltaic cell has no moving parts; electrons are energized by sunlight and result in current flow. modules, heating and cooling equipment, and a heat-recovery ventilator(HRV). Balanced ventilation system in which most of the heat from outgoing exhaust air is transferred to incoming fresh air via an air-to-air heat exchanger; a similar device, an energy-recovery ventilator, also transfers water vapor. HRVs recover 50% to 80% of the heat in exhausted air. In hot climates, the function is reversed so that the cooler inside air reduces the temperature of the incoming hot air. . Buyers are responsible for construction, interior partitions, appliances, and finishes.

Smarthomze is the brainchild of Dave Gauthier, president of Vantem Panels, who thinks the houses can be built for well under the $200 to $250 average for high-performance homes.

Looking for a wider net-zero market

Gauthier joined the company, then Winter Panel, in 1995, and he says he's long had an interest in net-zero design. His projects have included a net-zero Habitat for Humanity community designed with the help of the Oak Ridge National Laboratory.

"We see a lot of high-end houses come through our shop," he said in a telephone interview, "and I wanted to make net-zero-energy housing affordable to a broader spectrum of the market.

"They're relatively modest in size. My thinking on that was you could start with a little house and as your needs grow, and a family comes along or what have you, you can always expand the house from there, just like they did with a lot of the old traditional New England farmsteads."

Houses have open floor plans, so owners will have an easy time of customizing them, and they should be relatively easy to expand.

What you get in the box

Vantem designed the houses to be built on piers, in part because it made the energy modeling easier, Gauthier said. The floor and exterior walls are 6 1/2-in. urethane SIPs (R-38) and the roof is a 8 1/4-in. panel rated at R-50. The houses also could be built on a slab or conventional foundation.

Some of the other features that are included:

  • A choice of vinylCommon term for polyvinyl chloride (PVC). In chemistry, vinyl refers to a carbon-and-hydrogen group (H2C=CH–) that attaches to another functional group, such as chlorine (vinyl chloride) or acetate (vinyl acetate). or fiber-cement siding.
  • Triple-glazed vinyl casement windows from either Mathews Brothers of Belfast, Maine, or Marvin. Windows have U-values of 0.18 and 0.2 respectively.
  • Ductless minisplit heating and cooling, either from Mitsubishi or Fujitsu, plus a heat-recovery ventilator.
  • A photovoltaic package, ranging in size from 6 kW to 10 kW depending on what house you buy, including the inverterDevice for converting direct-current (DC) electricity into the alternating-current (AC) form required for most home uses; necessary if home-generated electricity is to be fed into the electric grid through net-metering arrangements..
  • A standing-seam metal roof.

You won't get any interior finishes — no finish floors, interior partitions, cabinets, appliances or plumbing fixtures. The kits include no wiring.

Estimated costs for finishing out the houses vary, Gauthier says, affecting the total cost per square foot of a particular kit.

For example, the smallest house kit, at 560 sq. ft., sells for about $73,000, with estimated costs to finish it about $35,000. That makes the cost per square foot about $192. The next size up, the 750, sells for $75,000 with estimated finish costs of about $40,000, giving it a total cost of about $153 per sq. ft. The largest house, at 1,700 sq. ft., costs about $133,000 with estimated finishing costs of about $100,000, or about $137 per sq. ft., Gauthier says.

"When people talk about square-footage pricing, that's what we're estimating for an installed kit finished out with modest finishings — not Italian marble, and not including land or utility hookups," Gauthier said. "It would include the piers, but not the well or septic."

Interest from developers

Gauthier says the kits have just been announced, and so far there's been some interest from developers but no sales. One Massachusetts builder was interested in five units, another as many as 30. A Maine builder may want a couple of them.

"We're on the cusp," he said. "But we don't have any in the ground yet. Until it's actually in the ground and the check has cleared, it's not a real sale in my mind."

[Author's note: This is a corrected version of an earlier story. It has been updated to correct the description of the windows included in the kits — they are triple-glazed — and to add new information about the cost per square foot of completed projects.]

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  1. Vantem

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