Location: Bridgewater, CT
Space affected: About 2/3 of a 900-sq.ft. basement
Remodeling contractor: Andy Engel
Completed: Summer 2004
When the owners of this home in Bridgewater, Connecticut called in contractor Andy Engel to convert a portion of their basement into a rec room, they weren’t sure how far he would need to go to make it comfortable and healthy. Fortunately for them, there was no evidence of water problems, so Andy was able to do all of his moisture, air, and, heat control details within the existing basement. He drew from his experience as a remodeler and a former editor at Fine Homebuilding Magazine, and from Joe Lstiburek’s Builder’s Guides, to choose a durable and economical systemessentially a conventionally framed and finished room separated from the concrete walls and floor by a continuous, well-sealed layer of expanded polystyrene.
Design approach: Make existing space more useful
The project’s driving concepts were simplicity and versatility. The family was starting to outgrow the modest-sized home and they just needed some more adaptable living space. A modest budget meant that using what they already had made the most sense.
Because the basement was relatively dry, Andy was comfortable omitting drainage and waterproofing from the project. Instead, he made sure that all of the materials he used would let water vapor pass through. The foundation is in direct contact with the ground so it will absorb water; often the best thing is to let the small amount that makes it through keep on going. A dehumidifier that automatically switches on when the air is too damp will keep that moisture in check.
Rigid foam separates old from new
Andy picked EPSExpanded polystyrene. Type of rigid foam insulation that, unlike extruded polystyrene (XPS), does not contain ozone-depleting HCFCs. EPS frequently has a high recycled content. Its vapor permeability is higher and its R-value lower than XPS insulation. EPS insulation is classified by type: Type I is lowest in density and strength and Type X is highest. because it’s the most vapor permeable of common rigid foam insulations. It also happens to be one of the most affordable. The foam does several things. First, it forms a capillaryForces that lift water or pull it through porous materials, such as concrete. The tendency of a material to wick water due to the surface tension of the water molecules. break between the old concrete and the new wood. It also does a decent job of stopping heat loss, both as an air and thermal barrier. From a structural standpoint, it has plenty of compressive strength to support a typical floor or wall.
Andy covered the entire slab with 1-inch EPS boards, sealing the seams with spray-foam and tape as he went. Two staggered layers of ½-inch plywood subfloor — the first one screwed right to the concrete floor — topped off the EPS. He then glued a 2-inch thick layer of EPS to the foundation walls with the same spray-foam he used to seal the gaps. The most time-consuming step was cutting small pieces to fit around pipes and framing against the band joist. A conventional stud wall, just inside the foam, finished off the assembly.
Finish as usual
The final surface is nothing more than standard drywall. Latex paint and glue-down cork flooring top off the list of vapor permeable layers. Just by picking the right materials and putting the time into installing them properly, the homeowners ended up with an attractive, practical addition, that should be durable, healthy, and comfortable for years to come.
After weighing their options, the homeowners found a comfortable middle ground between a DIY project and a full out design/build remodel. They hired Andy to build a clean and simple space that was pretty much defined by his building science know-how and the condition of the existing foundation. They were able to cut some costs by taking care of several of the finish detailslike the oak stairsthemselves.
There’s always an easier, better, less costly way
Andy was able to avoid fastening through the insulation into the concrete walls, but felt that he needed to screw the subfloor to the slab to get a solid base for the new floor. He says he would have done things differently if he had more information at the time. “Instead, I'd have used a leveling compound and done a true floating floor. I just recently learned that's approved by the Wood Flooring Manufacturers Association.”
The steps Andy took are mainly common-sense ones aimed at long-term durability and economy, two goals that happen to go hand in hand with the green movement. So, you might say that Yankee frugality is a good quality to have for when renovating sustainably.
— Rob Wotzak is Associate Editor at GreenBuildingAdvisor.com