Trailblazing Solar Home Made of Composite ICFs

Cannon Beach, OR

Feb 17 2009 By Miriam Landman | 4 comments

General Specs and Team

Location: Cannon Beach, OR
Bedrooms: 2
Bathrooms: 2.5
Living Space : 2268 sqf

Completed: March 2005

Builder: Rich Elstrom, Elstrom Construction, Gearhart, OR
Architect: Nathan Good, AIA, Nathan Good Architect, Salem, OR
Interior designer: Georgia Erdenberger, IIDA, Czopek & Erdenberger, Portland, OR
Landscape architect: George Erdenberger, Portland, OR
Associate architect: Leonard Lodder, Studio 3 Architecture
Mechanical engineer: Gene Johnson, SOLARC Architecture and Engineering
Energy consultant: Charlie Stephens, Adjuvant Consulting
Monitoring consultant: Bob Rogers, Oregon Institute of Technology
Solar energy consultant: Doug Boleyn, Cascade Solar Consulting

Construction

Foundation: semi-conditioned shortened concrete-slab basement; composite ICFs (R-21, Durisol)
Walls: composite ICFs (R-25 above grade; R-21 below, Durisol); timber framing at exposed framed openings
Roof: 2x14, 16 in. o.c.; between curving steel beams, two 1/2-in. layers of CDX plywood; triple-layer roof membrane; drainage mat; 4-in lightweight soil; 3-in. closed-cell spray foam insulation under roof deck; remaining roof cavity filled with formaldehyde-free fiberglass (R-58)
Windows: double-pane, low-E2, argon-filled wood frame(U-factor = <0.32; SHGC = 0.41)

Energy

Heating/cooling: Hydronic forced-air heat (evacuated-tube solar thermal collectors, two 120-gallon water storage tanks with 4500-W electric heat element, GSHP, ERV; no cooling system needed
HERS score: 94 (old scoring method)
Blower door test: 0.23 air changes per hour at 50 Pascals
Duct-blaster test: 80 cft. per minute at 25 Pascals
Annual energy use: 13.3MMBtu

  • Net use: 3,900 kWh
  • Gross use: 8,900 kWh
  • PV-generated: 5,000 kWh
  • Note: This estimate has not been revised since the new air handler was installed, so the actual energy usage could now be less.

    Photovoltaic: 5.9 kW STC DC grid-tied, roof-mounted system made up of 36 165-Watt modules and two 2,500 W inverters.
    Cost: approx. $29,000 State of Oregon tax incentives provided 55% savings on the total cost of the system; combined with incentives from the Energy Trust of Oregon, the payback period for the system was reduced from 28 years to less than 10 years

    • Multizone energy-recovery ventilation (ERV) system with in-line hydronic coils for supply air heating (subsequently replaced with a single air handler)
    • Passive solar heating; majority of interior receives functional daylighting; clerestory windows and light shelves used
    • Thermal mass moderates heating and cooling
    • Operable windows provide cooling and ventilation throughout
    • Roof overhangs for strategic shading
    • High-performance building envelope
    • CFL
    • Building automation control system

    Water Efficiency

    • On-demand circulator for instant hot water
    • Low-flow toilets and plumbing fixtures
    • Efficient, dual-drawer dishwasher
    • Native plants used in landscaping; no irrigation system required
    • Small bioswale to filter stormwater

    Indoor Air Quality

    • Window and interior layout facilitates natural ventilation
    • Multizone ERV system
    • Interior materials are zero-VOC and urea-formaldehyde-free
    • Rumford fireplace with glass doors and outside air source
    • Vapor-permeable exterior walls with external rainscreen

    Green Materials and Resource Efficiency

    • Pervious paving
    • Living (vegetated) roof
    • FSC-certified wood used throughout, including ICFs, framing, siding, exterior trim, and cabinetry
    • ICFs made of cement and wood fibers, lined with mineral wool insulation
    • Wind-fallen trees used for interior heavy-timber framing, flooring, and stairway
    • Doors made from reclaimed sinker logs
    • Windows made from sustainably harvested cedar
    • Structural steel beams and rebar of 90-100% recycled content
    • Foundation of 25% fly ash concrete; 35% fly ash concrete in ICFs
    • Recycled-content (windshields) tiles and beach pebbles used as bathroom tiles; locally salvaged bathtub
    • PVC-free materials (except for the underground electrical sleeves, electric wiring sleeves, and PVC in some appliances)
    • 95% of construction waste was diverted from landfill; wood waste was ground for boiler fuel; plastering backer board scrap was ground up and used as a soil amendment

    Certification

    Earth Advantage: platinum

    Efficient and durable coastal home blends site-sensitive design, traditional materials, and high-tech systems

    Located in Cannon Beach, on the Oregon coast, this home has breathtaking views and is also conveniently located within a short walk of the town center and the beach. The home’s owners have a strong commitment to environmental sustainability, and they were actively involved in the design and building process. From the outset, they asked their architect, Nathan Good, to design “a small home that is healthy to live in, using materials and systems with a dramatically reduced impact on the environment.”

    The house has a modest footprint, and its interior spaces are efficiently designed for multiple uses; a window seat also serves as a twin-size guest bed, and the study doubles as a guest bedroom. The L-shaped home is also carefully designed to wrap around a majestic, 200-year-old Sitka spruce that shelters the site.

    Disaster-resistant, bioclimatic design
    Building in such an exposed, hilly location means that the home could have a potentially big impact on the site, and vice versa. In this cool, damp climate, a long-lasting home requires extremely durable materials and carefully thought-out building assemblies. Gale-force winter winds and dense local forests make fires another big risk. In fact, a previous home on this site, as well as the owners’ prior home in another part in Cannon Beach, had both burned down in a fire.

    A detailed site assessment, including sun-path diagrams and a microclimate study, enabled a comprehensive design approach. The team tucked the home into a south-facing hillside and positioned it for ideal passive warming and good daylightingUse of sunlight for daytime lighting needs. Daylighting strategies include solar orientation of windows as well as the use of skylights, clerestory windows, solar tubes, reflective surfaces, and interior glazing to allow light to move through a structure.. The passive solar design, good insulation, and high-thermal-mass materials keep the home comfortable even during extended power outages. A Rumford-style wood-burning fireplace supplies back-up heating, if needed.

    The home’s vegetated upper roof reduces the burden on the municipal stormwater system by absorbing rainwater and reducing runoff. It is also fire resistant, helps insulate the home, and has a life span of at least 50 years. Although it had a higher initial cost compared to some more traditional types of roofs, its durability should pay off over the life of the home. People seem to think it looks better, too. Nathan Good reports, “The roof has become a delight for the owners and neighbors and those who walk through the neighborhood.”

    With a well-rounded list of durable materials, the home should stand the test of time and require little maintenance. Some are natural, local, traditional materials, like cedar and stone. Others are more modern. Curved steel beams make up part of the home’s structure, and the home was one of the first in the Pacific Northwest to use Durisol insulated concrete forms (ICFs). These composite ICFs are made of recycled wood chips and cement with mineral rockwool insulating cores. Aside from being resistant to rot, termites, and fire, they add thermal massHeavy, high-heat-capacity material that can absorb and store a significant amount of heat; used in passive solar heating to keep the house warm at night. , have an above-ground R-valueMeasure of resistance to heat flow; the higher the R-value, the lower the heat loss. The inverse of U-factor. of 25 and are rated for Zone 4 seismic performance.

    Comprehensive energy strategies
    Extensive research and modeling in the design phase put the home’s projected energy use at 58% less than what is required by Oregon Energy Code. Daylighting studies and DOEUnited States Department of Energy.-2 energy modeling were crucial in creating the most efficient thermal envelope and fine-tuning the mechanical systems and passive solar design.

    The home’s primary energy source is the 5.9-kW photovoltaic(PV) Generation of electricity directly from sunlight. A photovoltaic cell has no moving parts; electrons are energized by sunlight and result in current flow. (PVPhotovoltaics. Generation of electricity directly from sunlight. A photovoltaic (PV) cell has no moving parts; electrons are energized by sunlight and result in current flow.) array on the roof. A combination of solar-thermal collector tubes and a ground-source heat-pump system heats both the living space and domestic hot water. Excess summertime thermal energy is stored in the bedrock beneath the house for later extraction by the heat pumpHeating and cooling system in which specialized refrigerant fluid in a sealed system is alternately evaporated and condensed, changing its state from liquid to vapor by altering its pressure; this phase change allows heat to be transferred into or out of the house. See air-source heat pump and ground-source heat pump.. A “short basement” — a conditioned, unvented crawl space that contains the heating ducts and adds to the home’s thermal mass — also helps minimize temperature swings.

    The home’s innovative energy system was also originally equipped with multizone energy recovery ventilators (ERVs), which warm incoming fresh air with heat from outgoing stale air; these were subsequently replaced with a single air handler.

    High-tech monitoring and evaluation
    Engineers on the project and staff at the Oregon Department of Energy (ODOE) led an extensive commissioningProcess of testing a home after a construction or renovation project to ensure that all of the home's systems are operating correctly and at maximum efficiency. process of the home’s systems. More than 60 sensors installed in the house allow the ODOE and Oregon Institute of Technology (OIT) to track the house’s energy usage remotely, providing valuable data for this and future projects. Early identification of design and installation glitches allowed them to quickly correct problems, including excessive noise from the heating and ventilation systems. One of the most significant discoveries resulting from the measurement and verification was that the heat pump performed at about half the manufacturer’s stated level. When representatives from the heat-pump manufacturer were presented with monitoring data, they agreed to replace the 1.5-ton heat pump with a more energy-efficient 2-ton unit.

    The team originally set an ambitious goal of getting the home energy use as close as possible to net-zero (generating as much energy as it consumes annually), a challenging if not impossible goal for such a cloudy locale. Energy consultant Charlie Stephens estimates that the home is currently generating about 56% of its energy use through its on-site solar PV system. The systems are still being fine-tuned to get closer to the net-zero goal.

    Lessons Learned

    The keys to this project’s successes were its integrated designBuilding design in which different components of design, such as the building envelope, window placement and glazings, and mechanical systems are considered together. High-performance buildings and renovations can be created cost-effectively using integrated design, since higher costs one place can often be paid for through savings elsewhere, for example by improving the performance of the building envelope, the heating and cooling systems can be downsized, or even eliminated. process and its post-occupancy evaluations and corrections. In order to familiarize all team members with the goals of the project and the use of new and unfamiliar equipment and systems, the team had many meetings before and during design and construction. The team included the architect, owners, interior designer, landscape architect, energy consultant, and contractor. They conducted five half-day eco-charrettes (brainstorming sessions on ideas for efficient use of energy and resources in a new building), which also included various content experts and neighbors.

    “Involving the contractor early in the design process was paramount,” Nathan Good notes. “His contribution to conducting abbreviated life-cycle cost assessments was critical to the selection of building systems and materials.” Nathan stresses that the support and involvement of the local building official was also critical to the success of the project: “Pre-design meetings with the building official paved the way for a number of local pioneering features, including the vegetative roof, the ICFs, the ERV(ERV). The part of a balanced ventilation system that captures water vapor and heat from one airstream to condition another. In cold climates, water vapor captured from the outgoing airstream by ERVs can humidify incoming air. In hot-humid climates, ERVs can help maintain (but not reduce) the interior relative humidity as outside air is conditioned by the ERV. system, and the unvented and moderately conditioned ‘short basement.’”

    Simple is often best
    Charlie Stephens says that one of the main lessons learned from this project is, “Complexity breeds problems.” For example, “monitoring initially allowed us to spot a number of system problems, [but] a residential project doesn’t enjoy the continued technical support that a commercial building project does, so problems go undiagnosed, and the control functions ultimately failed to provide a reliable system for the owners.” The team ended up largely separating the monitoring and control functions to improve reliability and reduce overall energy consumption.

    The air-handling side of the HVAC(Heating, ventilation, and air conditioning). Collectively, the mechanical systems that heat, ventilate, and cool a building. system has also been dramatically simplified. Charlie says, “While one can indeed use a properly controllable ERVEnergy-recovery ventilator. The part of a balanced ventilation system that captures water vapor and heat from one airstream to condition another. In cold climates, water vapor captured from the outgoing airstream by ERVs can humidify incoming air. In hot-humid climates, ERVs can help maintain (but not reduce) the interior relative humidity as outside air is conditioned by the ERV. or HRV(HRV). Balanced ventilation system in which most of the heat from outgoing exhaust air is transferred to incoming fresh air via an air-to-air heat exchanger; a similar device, an energy-recovery ventilator, also transfers water vapor. HRVs recover 50% to 80% of the heat in exhausted air. In hot climates, the function is reversed so that the cooler inside air reduces the temperature of the incoming hot air. as an air handler, there are drawbacks. They impose a heating loadRate at which heat must be added to a space to maintain a desired temperature. See cooling load. due to efficiency well under 100% whenever they’re running as a space-heating air handler, and three of them use a lot more power than a single, larger one would. There were no larger ones with the necessary control features at the time, but a single, variable-speed air handler with an interlocked or built-in HRV would do the job better.” The owners have in fact had a new, simpler air handler installed to replace the ERVs.

    Charlie says that more fully packaged heat pump—based systems (mostly air-to-water) are now available in Europe and should soon be adapted for the U.S. market. “Building net-zero-energy homes will be a lot easier when we have more packaged systems to use,” Charlie says, “but, as always, attention to the shell first!”

    Energy equipment decisions can be tricky
    Another lesson, Charlie notes, was “the solar-thermal system isn’t contributing much when you really need it: during the winter, when there’s hardly any sun on the Oregon coast,” so it’s not particularly cost-effective in this case. He reports that the roof PVPhotovoltaics. Generation of electricity directly from sunlight. A photovoltaic (PV) cell has no moving parts; electrons are energized by sunlight and result in current flow. system has operated well overall, though its output might be slightly compromised by salt spray from the ocean air.

    After a year of collecting data, the design team was unsatisfied with the performance of the geothermal heat pump. Components were replaced based on their findings, but the system still doesn’t appear to work as efficiently as anticipated.

    The home continues to be monitored and evaluated as part of the owners’ quest to get as near as possible to achieving a net-zero-energy home. It's clear that the location makes this a challenging goal, but each adjustment they make brings them a little bit closer.


    —Miriam Landman is a freelance writer and green building consultant in Marin County, Calif.

    Tags: , , , , , , , , , , , , , ,

    Image Credits:

    1. Dan Morrison/Fine Homebuilding
    2. Nathan Good
    3. Toshi Woudenberg
    2.
    Mon, 03/16/2009 - 20:28

    Cannon Beach OR
    by Richard Medlock

    Superlative design, engineering, and execution. Loved it when I first saw it in FINE HOME BUILDING - still love it.


    3.
    Thu, 11/18/2010 - 04:40

    Cannon Beach OR house
    by Robin

    I remember reading about this house years ago. Saved the article, but lost it, but never my fascination with the house or the possibilities of building one of my own. It is an absolutely beautiful home.


    4.
    Tue, 03/08/2011 - 02:13

    What a beautiful design. Very
    by James Widder

    What a beautiful design. Very well done!


    5.
    Tue, 04/19/2011 - 23:09

    Nice House
    by deniz bilge

    Very nice house. I do have a couple questions about the roof. Firstly, how long is the bitumen roof good for? The house I am building will have a living roof, and while I am leaning on an EPDM membrane, I will pour a thin slab on top of it to help prolong its life. I am also a curious about the potential toxicity of the water after it drains from the roof. While a bitumen roof layer is watertight, it is toxic enough that one shouldn't ever use this water as potable, even after filtering. ...some food for thought. Thank you.


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