©2015 Green Building Advisor. From The Taunton Press, Inc., publisher of Fine Homebuilding Magazine.
UPDATED on September 12, 2014
Although the GBAGreenBuildingAdvisor.com website already contains many articles on the topic, we continue to receive frequent questions about the best way to insulate a cathedral ceiling. It’s therefore time to pull together as much information on the topic as possible and publish it in one place, to clarify the building science issues and code requirements governing insulated sloped roofs.
In this blog, I’ll attempt to answer the following questions:
This article will discuss insulated sloped roofs. The methods described here can be used to build an insulated cathedral ceiling over a great room, a section of sloped roof above a kneewall, or any similar section of insulated sloped roof.
This type of roof differs from an uninsulated roof over an unconditioned vented attic.
Insulated cathedral ceilings are a relatively recent phenomenon. The craze for insulated cathedral ceilings (and great rooms) really took off in the 1970s and 1980s, when examples began popping up like mushrooms after a warm rain. In those days, most builders stuffed cathedral ceiling rafter bays with fiberglass batts. Sometimes they included flimsy Proper-Vents between the fiberglass and the roof sheathingMaterial, usually plywood or oriented strand board (OSB), but sometimes wooden boards, installed on the exterior of wall studs, rafters, or roof trusses; siding or roofing installed on the sheathing—sometimes over strapping to create a rainscreen. , but often they just specified thin batts to ensure that there would be an air space above the batts for ventilation.
The cathedral ceilings of the 1970s and 1980s were thermal disasters. In most cases, these ceilings leaked air, leaked heat, created monumental ice dams, and encouraged condensation and rot. In many cases, roofers tried to solve these problems by improving ventilation openings in the soffits and at the ridge; these “improvements” often made every symptom worse.
Fortunately, most builders have learned a few lessons from these disasters.
Until recently, building codes required that insulated sloped roofs include ventilation channels directly under the roof sheathing. Many builders still follow this time-tested technique.
As building scientist Bill Rose has shown, code requirements for roof venting were never based on research or scientific principles. In a well documented JLC article on roof venting (“Roof Ventilation Update” ), Rose explained, “For the most part, the focus of codes, researchers, designers, and builders on roof ventilation is misplaced. Instead, the focus should be on building an airtight ceiling, which is far more important than roof ventilation in all climates and all seasons. ... Once this is accomplished, roof ventilation becomes pretty much a nonissue.”
For more information on venting roofs, see All About Attic Venting .
Because of their unscientific origins, code requirements for venting roofs are often misunderstood. It's worth establishing a few basic facts:
A vented cathedral ceiling only makes sense if the geometry of your roof is simple. You need a straight shot from the soffits to the ridge. That’s relatively easy on a gable roof without any dormers or skylights, but if the geometry of your roof is complicated — with features like hips, valleys, and dormers — it’s impossible to assure air flow through all of your rafter bays.
If you're trying to insulate a roof like that, consider building an unvented roof.
Ventilation channels are created by installing a material that can maintain a separation (an air gap) between the insulation and the roof sheathing. This building component is known by a variety of confusing names, including a ventilation (or vent) baffle, a ventilation (or vent) chute, a ventilation (or vent) channel, or a Proper-Vent (a brand name).
The first vent baffles to hit the market — the classic Proper-Vent of the 1970s and ’80s — were inexpensive, flimsy items made of thin polystyrene. Polystyrene baffles have several disadvantages: being thin and flexible, they can’t resist the pressures from dense-packed cellulose or blown-in fiberglass; they don’t ventilate the entire width of the rafter bay; and as usually installed, they allow air to leak out the top of the insulated assembly.
Eventually, manufacturers began offering stiffer alternatives that are better able to resist the pressures of dense-packed insulation. These products come and go, and many are no longer available. At one time or another, it was possible to buy baffles made of polystyrene, cardboard, vinylCommon term for polyvinyl chloride (PVC). In chemistry, vinyl refers to a carbon-and-hydrogen group (H2C=CH–) that attaches to another functional group, such as chlorine (vinyl chloride) or acetate (vinyl acetate)., and compressed cellulose fibers. These days, the best available vent baffle is probably the SmartBaffle , which is made from polypropylene.
Some builders aren’t satisfied with commercially available vent baffles, so they make their own site-built baffles. (For more on this topic, see Site-Built Ventilation Baffles for Roofs .)
According to section R806.3 of the 2006 International Residential Code (IRCInternational Residential Code. The one- and two-family dwelling model building code copyrighted by the International Code Council. The IRC is meant to be a stand-alone code compatible with the three national building codes—the Building Officials and Code Administrators (BOCA) National code, the Southern Building Code Congress International (SBCCI) code and the International Conference of Building Officials (ICBO) code.), “A minimum of a 1-inch space shall be provided between the insulation and the roof sheathing and at the location of the vent.” Such a vent space can be created by installing 1 inch by 1 inch “sticks” in the upper corners of each rafter bay, followed by stiff cardboard, thin plywood, OSB, fiberboard sheathing, or panels of rigid foam insulation. (If you use rigid foam for your baffles, it probably makes more sense to choose thin EPSExpanded polystyrene. Type of rigid foam insulation that, unlike extruded polystyrene (XPS), does not contain ozone-depleting HCFCs. EPS frequently has a high recycled content. Its vapor permeability is higher and its R-value lower than XPS insulation. EPS insulation is classified by type: Type I is lowest in density and strength and Type X is highest. or XPSExtruded polystyrene. Highly insulating, water-resistant rigid foam insulation that is widely used above and below grade, such as on exterior walls and underneath concrete floor slabs. In North America, XPS is made with ozone-depleting HCFC-142b. XPS has higher density and R-value and lower vapor permeability than EPS rigid insulation. rather than foil-faced polyisocyanurate, to allow a bit of outward drying, however slow, by diffusion. A thin layer of EPS or XPS is somewhat vapor-permeable, while foil facing is a vapor barrier.)
Many experts advise that 2-inch-deep vent cavities are even better than 1-inch-deep cavities; if that's the route you want to go, size your spacers accordingly.
As with all types of vent baffles, it’s a good idea to pay attention to airtight construction methods, especially if you will be installing air-permeable insulation in the rafter bays. Seal the edges of each panel with caulk, and tape the seams between panels with a high-quality tape.
If you prefer, you can locate your ventilation channels on top of the roof sheathing rather than under the roof sheathing. You can create 1 1/2-inch-high ventilation channels above the roof sheathing with 2x4s installed on the flat, with the 2x4s located above the rafters, 16 inches or 24 inches on center. Although this approach is less fussy than installing vent baffles underneath the sheathing, it usually costs more, because most types of roofing require a second layer of plywood or OSB on top of the vent channels.
In some cases, these ventilation channels are installed above a layer or two of rigid foam. It's also possible to purchase nailbase (a type of SIP(SIP) Building panel usually made of oriented strand board (OSB) skins surrounding a core of expanded polystyrene (EPS) foam insulation. SIPs can be erected very quickly with a crane to create an energy-efficient, sturdy home. with OSB on one side instead of two) that includes integrated ventilation channels between the OSB and the rigid foam; one brand of these panels is Cool-Vent from Hunter Panels .
If you are choosing to build a vented roof assembly, don't forget to include soffit vents and ridge vents.
As I noted earlier, researcher Bill Rose has exposed the unscientific nature of code requirements and formulas for calculating roof ventilation openings. Unscientific or not, these code requirements must be followed.
Most building codes require 1 square foot of net free ventilation area for every 300 square feet of attic floor area, assuming that half of the ventilation openings are located in the soffit, and half along the ridge. If a roof has only soffit vents and no ridge vents, most codes require 1 square foot of net free ventilation area for every 150 square feet of attic floor area.
Manufacturers of soffit vents and ridge vents usually specify the net free vent area of their products on product packaging or in specifications available online.
Most rafters aren’t deep enough to accommodate the insulation needed to meet minimum R-values required by code, especially if the rafter bays include a ventilation channel. For example, 2x10 rafters are 9 1/4 inches deep, so they only provide room for about 8 1/4 inches of insulation — in other words, about R-30 of fibrous insulation — if the rafter bay is ventilated. This is less than the minimum code requirement in colder climates.
Builders solve this problem by furring down or scabbing on additional framing below the rafters to deepen the rafter bays. Another technique is to add a layer of cross-hatched 2x4s, 16 inches on center, installed beneath the rafters. It’s also possible to specify deep open-web trusses or to use deep I-joists for rafters.
Another way to add R-value to your roof assembly is to include one or two layers of rigid foam in the roof assembly — either above the roof sheathing or below the rafters. In addition to improving the R-value of the roof assembly, a layer of rigid foam has another benefit: it interrupts thermal bridgingHeat flow that occurs across more conductive components in an otherwise well-insulated material, resulting in disproportionately significant heat loss. For example, steel studs in an insulated wall dramatically reduce the overall energy performance of the wall, because of thermal bridging through the steel. through the rafters.
Remember: if you choose to install rigid foam on top of your roof sheathing, don't install ventilation channels under the roof sheathing; these two practices are incompatible.
In recent years, most building codes have begun to allow the construction of unvented insulated sloped roof assemblies. Many such roofs have failed over the years, however, so it’s essential to get the details right.
First of all, you can’t use air-permeable insulation (for example, fiberglass batts, mineral wool batts, dense-packed cellulose, or blown-in fiberglass) to insulate an unvented roof assembly unless the roof assembly also includes a layer of air-impermeable insulation (either spray polyurethane foam or rigid foam panels) directly above or directly below the roof sheathing.
The 2009 IRC defines air-impermeable insulation as “an insulation having an air permeance equal to or less than 0.02 L/s-m² at 75 Pa pressure differential tested according to ASTMAmerican Society for Testing and Materials. Not-for-profit international standards organization that provides a forum for the development and publication of voluntary technical standards for materials, products, systems, and services. Originally the American Society for Testing and Materials. E 2178 or E 283.” Although spray foam insulation and rigid foam insulation can meet this standard, fiberglass batts and dense-packed cellulose cannot.
If you want to use just one type of insulation in unvented rafter bays, you are limited to spray polyurethane foam. Another possibility, of course, is to build your roof with structural insulated panels (SIPs).
The code restrictions on the use of air-permeable insulation between rafters were developed to prevent the roof sheathing from rotting. When fiberglass batts are installed in unvented rafter bays, the batts allow moist indoor air to reach the cold roof sheathing. That leads to condensation or moisture accumulation in the sheathing, followed eventually by sheathing rot. Since spray foam prevents air movement, it almost eliminates this problem.
It's important to note, however, that recent research suggests that closed-cell spray foam is much less risky than open-cell spray foam in this location. For more information, see Open-Cell Spray Foam and Damp Roof Sheathing .
To summarize, there are three ways to build an unvented roof assembly:
If you want to install a combination of rigid foam on top of your roof sheathing and air-permeable insulation between your rafters, you need to be sure that your rigid foam is thick enough to keep your roof sheathing above the dew point. Guidelines to achieve that goal are included in the 2009 and 2012 International Residential Code (IRC).
According to section R806.5 of the 2012 IRC, "Unvented attic assemblies (spaces between the top-story ceiling joists and the roof rafters) and unvented enclosed rafter assemblies (spaces between ceilings that are applied directly to the underside of roof framing members/rafters and the structural roof sheathing at the top of the roof framing members/rafters) shall be permitted" as long as a number of conditions are met.
If you want to combine air-permeable and air-impermeable insulation, there are two possible ways to proceed. One option (according to the code) requires: "In addition to the air-permeable insulation installed directly below the structural sheathing, rigid board or sheet insulation shall be installed directly above the structural roof sheathing as specified in Table R806.5 for condensation control."
Table R806.5 specifies the minimum R-value for the foam installed on top of the sheathing (not the R-value for the whole roof assembly) . The table calls for a minimum of:
After you have installed at least the code-mandated thickness of rigid foam above your roof sheathing, you’re free to install as much fluffy stuff as you want between the rafters.
If you want to install a combination of closed-cell spray-foam on the underside of the roof sheathing and air-permeable insulation between your rafters — an approach sometimes called “flash and batt” — the building code requires that spray foam (or, arguably, rigid foam insulation) be “applied in direct contact with the underside of the structural roof sheathing” and that the foam insulation meet the requirements “specified in Table R806.4 for condensation control.” These are the same minimum R-value requirements mentioned above, ranging from R-5 in zone 1 to R-35 in zone 8. Moreover, "The air-permeable insulation [for example, fiberglass batts or cellulose insulationThermal insulation made from recycled newspaper or other wastepaper; often treated with borates for fire and insect protection.] shall be installed directly under the air-impermeable insulation."
In a word, no — the code explicitly forbids this method. Cellulose can only be used in an unvented roof assembly if there is an adequate layer of rigid foam above the roof sheathing or an adequate layer of closed-cell spray foam under the roof sheathing. Cellulose alone won't work.
However, in some areas of the country, especially in the Northeast, insulation contractors have been dense-packing unvented rafter bays with cellulose for years. Because the method has deep roots in New England, many building inspectors accept such installations.
If you’re building a new house, however, here’s my advice: if you want to insulate with cellulose, make it a ventilated roof by including ventilation channels under your roof sheathing. Leaving out the ventilation channels is risky.
While vented roof assemblies are designed to dry to the exterior, unvented roof assemblies are designed to dry to the interior. That's why an unvented roof assembly should never include interior polyethylene.
If a building inspector insists that you install some type of interior "vapor barrier," you can always install a smart vapor retarder like MemBrain to satisfy your inspector. For more information on the theory behind roof assemblies and wall assemblies with exterior rigid foam, see Calculating the Minimum Thickness of Rigid Foam Sheathing .
Yes, of course — especially if you are using fluffy insulation like fiberglass batts, blown-in fiberglass, or dense-packed cellulose. (If you insulate your ceiling with spray foam, the spray foam should create an air barrier, as long as the installer does a good job.)
If you are building a cathedral ceiling, the biggest air-barrier blunder is to install tongue-and-groove boards as your finish ceiling without first installing taped gypsum drywall. A board ceiling is notoriously leaky, and this type of ceiling is often associated with roof sheathing rot. (Of course, if you have installed closed-cell spray polyurethane foam insulation, this advice doesn't apply, since you already have a tight air barrier.)
Recessed can lights should never been installed in insulated rafter bays. Period, full stop, end of story.
Recessed can lights take up room which should be filled with insulation; they give off heat, creating thermal hot spots in your insulated roof; and they leak air. They should be removed from your ceiling and deposited in front of a moving steam roller.
Now you know how to build an insulated sloped roof. To sum up:
Last week’s blog: “More Energy Myths.”