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Energy Solutions

LED Lighting — Efficient Illumination Without Mercury

CREE LR6 6" recessed downlight

Light-emitting diodes, better known as LEDs, are all around us — those little red or green indicator lights that blink at us from our stereo equipment, most new traffic signals, and virtually all new exit signs in commercial buildings. And if you’ve been to Times Square recently, you’ve seen way too many LEDs being used for advertising! We’ve all seen colored LEDs; what’s new is the use of white LEDs for indoor lighting.

First some background. In recent weeks, I’ve written about lots of kinds of lighting and reviewed the various advantages and disadvantages of each. Incandescent light bulbs, our most common lighting in homes, have the disadvantage of producing far more heat than light; in other words, it’s wasteful. Halogen and tungsten-halogen lamps, varieties of incandescent light bulbs, are nearly as inefficient. All of the other light sources I’ve written about — fluorescent (including compact fluorescent lamps or CFLs) and the various HID technologies (including mercury vapor, metal halide, and high-pressure sodium) are significantly more energy-efficient than incandescent, but rely on mercury to produce the light. That mercury poses a health and environmental hazard when the lamps are discarded or broken.

LED technology is very different. Light is produced when a semiconductor material is energized. The physics of how an LED generates light is fairly complicated — it’s and a bit like a photovoltaic cell, only in reverse. Two semiconductor materials are sandwiched together, creating a “junction” between them; one side wants to give up electrons and the other side wants to capture them. When electric current is applied, electrons jump across the junction and photons of light are released. Most LEDs are tiny — just a millimeter or two in diameter.

LED lights are great because they last a very long time and don’t burn out the way other light sources do — though they do fade over time (referred to as “lumen depreciation”). The color of an LED is determined by the semiconductor materials used. The first LEDs — introduced decades ago — were red. Then green ones were developed, then other colors. The challenge, which scientists have been working on for years, is producing white LEDs that can be used efficiently for general illumination. Thankfully, this is where we’ve seen the recent breakthroughs.

Some white LEDs are made by taking a blue LED and coating it with a phosphor that absorbs light in the blue spectrum and emits a whiter light (though still usually with a bluish tint). This coating reduces the efficiency, but it’s the least expensive way to make white LEDs; it’s the type used in LED flashlights. White light can also be produced by combining different color LEDs (red, green, and blue, for example) — you might remember from high school physics that white light is made up of all the different colors of the spectrum.

One of the best LED fixtures on the market today, the LR6, made by the North Carolina company Cree, is a downlight designed for recessed cans (a common type of light fixture in kitchens). The six-inch-diameter LR6 has 42 individual LEDs of different colors that, in aggregate, produce a white light that is almost indistinguishable from halogen-incandescent; there’s a diffuser so you can’t see the individual LEDs. One of the first installations in the country of this product was in Dr. Rebecca Jones’s dermatology office on Elliot Street in Brattleboro — a very nice example of a green building if you get a chance to visit.

The Cree LR6 uses less than 11 watts to deliver 650 lumens for an efficacy of about 60 lumens per watt. This is far higher than the 15 lumens per watt from incandescent downlights and it’s even higher than CFL downlights (partly because LEDs do a better job at focusing light downward). This fixture is available with a warm color temperature of 2700 K or a brighter-white 3500 K. Its color rendering index (CRI) is a remarkable 92—higher than the best CFLs — meaning that colors look very realistic under the light. The lamp is rated to last more than 30,000 hours (more than 15 years with five hours of average daily use). Our company, BuildingGreen, recognized this as one of the Top-10 Green Building Products of the year in 2007. The drawback is the cost, which is about $100 apiece.

The quality and efficacy of LED lighting has improved steadily in recent years, while costs have been steadily dropping. Cree has a screw-in reflector-type LED lamp under development with an efficacy of over 100 lumens per watt. As costs become more competitive, I’m hoping that this mercury-free light source will gradually capture market share from fluorescent and HID light sources, providing both energy savings and reduced mercury pollution.

3 Comments

  1. Daniel Ernst | | #1

    New CREE Product
    Hi Alex,

    I just revisited the CREE website recently and saw that they have an updated version of the LR6 recessed canister light. The new light model, the LR6-DR1000, is rated at 80 lumens per watt. It puts out 1,000 lumens with 12 watts - a substantial increase from the LR6.

    I called my local distributor to find out some details. They won't be available until late May. And as expected, the cost is higher. I was quoted $152 for the DR1000, $100 for the standard LR6 (although you can find the LR6 online for < $80). Other changes include:

    1) The light has a GU24 base. There is no option for an edison based model.
    2) CREE is making a different housing for the DR1000 model - it's called H6. The housing will have the GU24 pin connection, instead of the edison socket. However, the DR1000 will include an adapter that will allow the light to be used with an edison housing.

    This one is obviously geared for the commercial sector, though someone with deep pockets might spring for them in a residential project.

    I guess if you are planning for a net-zero building --- then they are a possibility.

    Final note . . . CREE also had a press release issued late last year stating that they had developed an LED with a 100 LPW efficacy. LED designers have stated for years that they expect to see a 20% increase in efficiency, year after year. Maybe they are right? Only time will tell . . . .

  2. User avater GBA Editor
    Martin Holladay | | #2

    Lumens per watt
    Dan,
    Remember, fluorescents still compare favorably with LEDs — especially when you factor in the capital cost of the LED fixtures.

    Some CFLs supply 60 lumens per watt, at a fraction of the cost of an LED fixtures. Linear fluorescent tubes (T-5 and T-8 fixtures) supply between 98 and 105 lumens per watt. They blow LEDs out of the water.

  3. Daniel Ernst | | #3

    Flourescent vs. LED
    Thanks Martin. I know "cheap LED lights" were on your list of the most useless products. :) And I'm there with you. Most LEDs fall under that fraudulent green umbrella.

    CREE and a few others mfg. do not . . .

    And you're right, for now flourescents have the efficiency title. But they also have some undesirable features too. I like the robustness of the LED. I've blown too many CFLs with the flick of the light switch. Then again, tube flourescents are more robust than CFLs.

    Tube flourescents are probably the best option overall: low cost, high efficiency, and long life all set it apart from the others. Yet it's hard to place those in certain parts of the house without making it seem like an office or industrial center. I love them in kitchens and bathrooms. But they fail to provide the necessary ambiance in a bedroom or family room. In an upcoming project I plan to use some tube flourescents in a valence / uplighting fixture (site built). This will reduce their efficiency, but hopefully will mitigate the "commercial" quality of the light.

    I'm still hopeful about LED technology. CREE's 100 LPW test looks promising!

    Regards!

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