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Any feedback on structural EPS foam houses?

burninate | Posted in General Questions on

They’re just cutting enormous wall blocks of foam and then using polyurethane foam-glue to cement them together, and facing them in a “concrete” gunite / stucco.  I don’t see how this can be affordable, wind resistant, or fire resistant, but that’s what they’re claiming.  Slightly cheeky PR guy (“FDA approved”).

https://www.fox10phoenix.com/news/as-cost-to-build-home-rises-phoenix-area-company-using-new-material-to-build-houses

https://www.strataus.com/about

https://www.youtube.com/watch?v=Z0MQoEg-YFo

https://www.youtube.com/watch?v=Vbs0UHvL9dw

I found a few other references to other builders:

https://www.nachi.org/styrofoam-homes.htm

https://www.youtube.com/watch?v=-GkwY4umDtw

https://www.youtube.com/watch?v=TIwXAXfoayY

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Replies

  1. Malcolm_Taylor | | #1

    Burninate,

    As first glance it seems like a really bad idea. I guess we will see.

  2. Expert Member
    Michael Maines | | #2

    Leave it to Fox News to say that foam-and-concrete houses solve the environmental impacts of using wood to build houses. That's the opposite of reality.

    Structurally, foam is much stronger in compression than it is in tension, somewhat like concrete, but like concrete, you can add steel rods or another material strong in tension. Even the densest foam is an order of magnitude weaker than concrete, though. I would never build a house from such environmentally destructive materials anyway, when so many good options exist, but I imagine they use large enough foam blocks and reinforcing to be structurally sound.

  3. mikeolder | | #3

    Considering they say it can cost less than wood construction and EPS is recyclable, definitely something to watch.. I wonder how they attach the roofing, doors and windows though.

    https://www.epstec.com/product/eps-styrofoam-prefab-dome-house/
    https://www.independent.ie/life/home-garden/homes/a-house-made-of-polystyrene-38933657.html
    http://passivehousing.ie/m3-system

  4. Sutuan | | #4

    Thank you for your message and your interest in our industry. We understand your concern regarding the foam block construction method and its affordability, wind resistance, and fire resistance. However, we would like to assure you that when using the right materials and techniques, foam blocks can indeed be a viable and cost-effective alternative to traditional construction materials.

    At Sutuan Machinery, we specialize in providing EPS production lines and essential equipment for the foam block construction industry. Our clients have seen tremendous success using our products, and we would be happy to share some of their success stories with you.

    We invite you to visit our website at: https://www.epscope.com/news/what-is-a-eps-production-line/ to learn more about our products and services, and to see some of our client case studies: https://www.epscope.com/solutions/ or https://www.sutuanmachine.com/case-center.html. We also offer a wealth of information and resources on our website about foam block construction, including best practices and tips for improving wind and fire resistance.

    We hope this information is helpful, and we welcome any further questions you may have. Please don't hesitate to reach out if you need anything.

    Best regards,
    Ming Ye
    Hangzhou Sutuan Machinery Co., Ltd.
    Hangzhou EPSCOPE Technology Co., Ltd.

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