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Solar install on balloon framed 1920’s house

Jim Brill | Posted in Mechanicals on

Dear all – we’ve just completed the install of a ~5.6 kW solar system on our 1920’s balloon framed house. The roof rafters were sistered with LVLs to support the 16 panels. We used a cable and turnbuckle system to create the missing rafter ties (the ridge board and the attic joists run parallel…) and the cables are hidden in between the floorboards to maintain clear floor space in the attic. Here are the photos with a few easter eggs we found tucked away under the floorboards. If you think the details, plans, and suppliers would be useful I’ll write up the description – Stay Safe – Jim. https://www.icloud.com/sharedalbum/#B0y5ZhN2vC1eFI

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Replies

  1. Patrick OSullivan | | #1

    Love the detailed photos! Out of curiosity, what is the rafter span, rafter dimension, and rafter spacing? Looks like 2x8 but want to make sure I'm not being tricked by perspective.

    1. Jim Brill | | #3

      Sure! The existing rafters are #2 DF, 2x6x16’ - 16” oc they had replaced old-growth of the ~ same size at 20” oc about 10 years ago (the shingles are still in great shape). The sisters are 1 3/4” x 7 1/2” nominal LVL microlam attached with 10d every foot (we used 3 1/2” flatlock deck screws) and Simpson hangers (pictured) every other existing rafter. The LVLs sit on the top plate. We could have used Select aka #1 DF but couldn’t find any close by at a reasonable price. We worked with the solar installer to ensure that the racking system’s anchor points could be aligned to attach to the sisters. To fine-tune this on the day of install we helped the crew by drilling 1/8” holes right next to the LVLs from the attic up through the roof shingles. We inserted sticks for the installers to measure the placement of the anchors against so they could hit the LVL square on. Highly recommend having an engineer work on the load calcs even if they’re not stamping the plan. To ensure this was done right we had a 3rd party provide the calcs and drawings for the solar installer to include in their permit. It all took longer but we know we have a solid roof now.

  2. Deleted | | #2

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