What’s the scary thing about the two products in the photo above? The scary thing is that it is rare to find a residential builder or architect who has seen these products before, despite how critical their function is.
Any ideas or guesses? I can honestly say that until recently, I had no idea what they were for, nor had I ever seen them on a job site.
Waterstops prevent water entry at cold concrete joints
They are both waterstops: products designed to waterproof the cold joint between footings and below-grade concrete walls. They are actually pretty common in commercial construction. (You know, because the physics of water and its movement are different for commercial and residential below-grade concrete building assemblies.)
For years, I have been recommending capillary breaks between all porous building materials that might be connected to soil moisture — including the cold joint between a footing and a below-grade wall — but apparently turned off my building science brain when it came to water movement through the cold joints of footings, below-grade walls, and basement slabs. And yes, there are ways to detail the exterior of the cold joint between the footing and bottom of the foundation wall (see Image #1 in the Gallery), but these details are put to shame by waterstops.
PVC waterstops come in a wide range of shapes and sizes (see Image #2), depending on the type of cold joint, the hydrostatic head anticipated, and the movement you expect at the cold joint. These waterstops are installed with half their profile in the footing and half in the concrete wall. The waterstop is wired in place using a system of grommets punched into the top of the exposed flange.
Information resources for PVC waterstops
To join your PVC waterstop end-to-end (forming a loop), or to add a new 50-foot length of PVC waterstop at the end of a piece that’s not long enough, you’ll need a welded joint. It’s pretty tricky to get the weld watertight. (See this video resource on PVC joint welding.)
Another good resource on PVC waterstops is this guide.
Bentonite and butyl
Bentonite and butyl rubber waterstops are popular because they are quite a bit easier to install than PVC waterstops: They are either secured to the center of the set footing with an adhesive primer or a metal screen. (It’s critical to keep concrete — even just a bit of slurry — from getting underneath the waterstop strip as the foundation wall concrete is cast.) But these strip waterstops do not tolerate the joint movement that the PVC waterstops do.
Waterproofing the crack at the perimeter of a basement slab
What about the cold joint between the basement slab and the exterior foundation wall? Can you use waterstops there? Dan Collins of Sika set me straight: “There must be at least 3 inches of concrete on both sides of waterstops. Without that thickness of concrete, the waterstop can blow apart the too-thin (typical 4-inch-thick) residential basement slab. The right product to use at that cold joint is either Swellstop [see Image #3] or Lokstop [see Image #4].”
A survey article on waterstops
The best resource I found on the subject of waterstops is a Construction Specifier article entitled, “Understanding Waterstops.” The article tells you everything you need to know.
A residential project that used waterstops
One final note: In my research on waterstops, I came across a very cool project right here in my Vermont backyard: The Vermont House Project. I followed up on this unique project by Susan Hodges and Tim Denny — the only single-family detached one I could find that includes waterstops. Here is Tim:
“I have long been a avid reader of the GBA, so I am very happy that you found the blog about our (still) ongoing house building project in Vermont.
“I do not remember where I heard about using a waterstop, because we first used this productback in 1994 when we built a house with a full basement in Athens, Georgia. It just makes so much sense to seal that cold joint between footing and foundation and it is one of the many things that costs little to do during original construction but is very expensive or impossible to do later.
“In Vermont, where we knew we had a very wet site, besides footing drainage, we took additional steps [beyond waterstops] to reduce this water intrusion (e.g. UGL Lock on the footing surface, Xypex admix to make waterproof concrete, Roxul drain board on exterior of the foundation wall, and backfilling with sand). Three years later we have had zero water intrusion or moisture through the wall, despite continually getting 2 to 3 quarts of water per minute from the footing drain!
“We purchased the 50-foot rolls of PVC Waterstop #679 (6 inches x 3/8 inch) from our local A. H. Harris and Sons supply for $165.50 each. One roll weighs 75 pounds. Our foundation required two rolls [see Images #5 and #6]. It was a pain in the butt to install (and only got done correctly because we were on site all the time and did most of the work getting it positioned for the pour), but otherwise was very cheap protection.”
In addition to acting as GBA’s technical director, Peter Yost is the Vice President for Technical Services at BuildingGreen in Brattleboro, Vermont. He has been building, researching, teaching, writing, and consulting on high-performance homes for more than twenty years. An experienced trainer and consultant, he’s been recognized as NAHB Educator of the Year. Do you have a building science puzzle? Contact Pete here. You can also sign up for BuildingGreen’s email newsletter to get a free report on insulation, as well as regular posts from Peter.